TULASI GROUP OF INDUSTRIES

Plant Process Overview

The key processes, steps, and quality control measures involved in the production of aluminum ingots at Tulasi Group of industries. The company has designed its processes and operational structure to achieve three fundamental goals: maintaining consistency in product quality, maximizing operational efficiency, and upholding the highest quality standards. These goals are critical in ensuring the long-term success of the company, meeting customer expectations, and complying with industry regulations.

Plant Capacity & IP/OP

Sl.no Parameter Details
1 Production run on optimal load 500 Ton per month
2 Input Aluminum scrap, Casting scrap, TT, Tense
3 Output Finished Goods i.e. Secondary Aluminum Plant alloy plant

Quality Parameters & Specification

ALLOY Si% Fe% Cu% Mn% Mg% Zn% Ni% Pb% Sn% Ti%
ADC129.6–120.901.5–3.50.500.3010.50.100.300.10
AlSi13211–12.50.7–1.001.75–2.500.500.301.000.300.100.100.10
LM610–130.600.100.500.100.100.100.100.050.20
AC2A4–60.803–4.50.550.250.550.300.150.050.20
AC4B7–101.002–40.500.501.000.350.200.100.20
LM1310–1310.7–1.50.500.8–1.51.50.100.200.100.20
LM44–60.802–40.2–0.60.200.500.300.100.100.20
LM29–11.510.70–2.50.500.3020.500.300.200.20

Quality Control Laboratory Facility

Being a charge couple, device (CCD)semiconductor detector spectrometer provides complete comprehensive analysis of sample measuring all major alloying elements, traces, impurities.

  • Spectrometer

  • Argon Gas Cylinder

  • 1T A.C

  • Tissue Paper

  • Fracture Molds For Sample

  • Belt Grinder For Preparation Of Spectro Sampe

Spectrometer proposed analytical program-aluminum base.

Si0.0005–24%
Fe0.0005–12%
Cu0.0002–50%
Mn0.0005–22%
Mg0.0001–12%
Cr0.0005–0.5%
Ni0.001–3%
Zn0.001–12%
Ti0.002–2.5%
Li0.0002–9%

Target Customers

Tulasi Group of Industries is strategically targeting customers who require small quantities of aluminum ingots, particularly focusing on industries where precision and specialized material requirements are essential. The company is catering to a niche market of Lithium-Ion Battery Manufacturers and Automobile Tier 1 & Tier 2 Suppliers, specifically those involved in the manufacturing of external combustion engines. For Lithium-Ion Battery Manufacturers, Tulasi Group’s aluminum ingots play a critical role in producing battery casings, connectors, and other components that require high quality, lightweight, and durable materials. These customers often require smaller, customized quantities of aluminum that meet specific alloy compositions and quality standards necessary for the energy storage industry. By offering small batch production capabilities, Tulasi Group can efficiently serve this growing sector while ensuring the consistency and reliability of its products.